Understanding clause 2 of IATF-16949

ISO 9001-2015 and IATF16949 clause 2

List of clauses of IATF-16949

  1. Scope
  2. Normative References
  3. Terms and Definition
  4. Context of Organization
  5. Leadership
  6. Planning
  7. Support
  8. Operations
  9. Performance Evaluations
  10. Improvements

Clause-2 of IATF-16949:- Normative References

When we check clause 3 of IATF16949, it is explained as below--
2. Normative References
    See ISO 9001-2015 requirements
2.1 Normative and informative references

What ISO 9001-2015 say about Normative references in Clause 2?

The following documents, in whole or in part, are normatively [Driven from standard], referenced in this document and are indispensable[absolutely necessary] for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

2.1 Normative and informative references

Annex A (Control Plan) is a normative part of this Automotive QMS standard. 
Annex B (Bibliography - automotive supplemental) is informative, which provides additional information intended to assist the understanding or use of this Automotive QMS standard.

So let see Annex A of IATF16949-

Annex A: Control Plan

Control plan is normative reference of Automotive QMS standard, industry will make control plan for each automotive component, in which quality control of product to be define on each process. 

A.1 Phases of the control plan
A control plan covers three distinct phases, as appropriate:
  1. Prototype: a description of the dimensional measurements, material, and performance tests that will occur during building of the prototype. The organization shall have a prototype control plan, if required by the customer. 
  2. Pre launch: a description of the dimensional measurements, material, and performance tests that occur after prototype and before full production. Pre-launch is defined as a production phase in the process of product realization that may be required after prototype build.
  3. Production: documentation of product/process characteristics, process controls, tests, and measurement systems that occur during mass production.
Control plans are established at a part number level; but in many cases, family control plans may cover a number of similar parts produced using a common process. Control plans are an output of the quality plan.

NOTE 1- lt is recommended that the organization require its suppliers to meet the requirements of this Annex.
NOTE 2- For some bulk materials, the control plans do not list most of the production information. This information can be found in the corresponding batch formulation/recipe details.

A.2 Elements of the control plan

A control plan includes, as a minimum, the following contents:

General data:-
  • control plan number;
  • issue date and revision date, if any;
  • customer information (see customer requirements);
  • organization's name/site designation;
  • part number(s);
  • part name/description;
  • engineering change level;
  • phase covered (prototype, pre-launch, production);
  • key contact;
  • part/process step number;
  • process name/operation description;
  • functional group/area responsible.
Product control-
  • product-related special characteristics
  • other characteristics for control (number, product or process)
  • specification/tolerance.
Process control-
  • process parameters (including process settings and tolerances)
  • process-related special characteristics
  • machines, jigs, fixtures, tools for manufacturing (including identifiers, as appropriate)
  • evaluation measurement technique;
  • error-proofing;
  • sample size and frequency;
  • control method.
Reaction plan-
reaction plan (include or reference)

ANNEX B: Bibliography - supplemental automotive

For understanding and use of this Automotive QMS [IATF16949], additional information is mention with automotive terminologies. 

internal audit

CQI-8 Layered Process Audit
CQI-9 Special Process: Heat Treatment System Assessment
CQI-11 Special Process: Plating System Assessment
CQI-12 Special Process: Coating System Assessment
CQI-'15 Special Process: Welding System Assessment
CQI-17 Special Process: Soldering System Assessment
CQI-23 Special Process: Molding System Assessment
CQI-27 Special Process: Casting System Assessment
AQ 008 Process Audit
V2.0 Production Process Audit Manual
Auditor Guide for IATF 16949
Volume 6 part 3 Process Audit [VDA 6.3]
Volume 6 part 5 Product Audit [VDA 6.5]

Nonconformity and corrective action

CQI-14 Automotive Warranty Management Guideline
CQI-20 Effective Problem Solving Practitioner Guide
Volume "Audit standard field failure analysis"
Volume "Field failures analysis

Measurement systems analysis

Measurement Systems Analysis (MSA)
AQ 024 MSA Measurement Systems Analysis
Volume 5 "Capability of Measuring Systems"

Product approval

Production Part Approval Process (PPAP)
Volume 2 Production process and product approval (PPA)
Volume 19 Part 1 ("inspection of Technical Cleanliness - particulate Contamination of
Functionally Relevant Automotive Components")
Volume 19 Part 2 ("Technical cleanliness in assembly - Environment, Logistics, Personnel and Assembly Equipment")

Product design

APQP and Control Plan
CQI-24 Design Review Based on Failure Modes (DRBFM Reference Guide)
Potential Failure Mode & Effects Analysis (FMEA)
AQ 0'14 Manual of Experimental Design
AQ 025 Reliability Guide
Volume 4 Chapter Product and Process FMEA
Volume VDA-RGA "Maturity Level Assurance for New parts"
Volume "Robust Production Process"
Volume Special Characteristics (SC)

Production Control

IVMOG/LE Materials Management Operational guidelines / Logistics Evaluation
implementing Standardized Work

Quality management system administration

AQ 026 Managing and improving the process
Rules for achieving and maintaining IATF recognition

Risk analysis

Volume 4 "Ring-binder' (elementary aids, risk analyses, methods, and process models)

Software Process Assessment

Capability Maturity Model integration (CMMI)
Automotive SPICE@ (Software Process improvement and Capability Determination)

Statistical tools

Statistical Process Control (SPC)
AQ 011 SPC

Supplier quality management

CQI-19 Sub-Tier Supplier Management Process Guideline
Minimum Automotive Quality Management System Requirements for Sub-Tier Suppliers (MAQMSR)

Health and safety

ISO 45001 Occupational health and safety management systems [OHSAS]

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